Equipment from Falcon Machineries Solves All Processing Challenges

Tablet Press Machine

The operation of this machine involves compressing of powder substance into tablets shape of uniform size, thickness and weight.  The press machine is usable in various industries including cosmetics, cleaning products and pharmaceutical products. The granular substance is passed through the cavity between two punches and a die form and a force is used to bind the materials together. The tablet press machine is manufactured in two forms which are the single punch models and the rotary tablet press.

Tablet Press Machine

Dust Extractor Machine

This machine is used to prevent dust accumulation and avoid cross contamination when tablets are being manufactured. When used it helps reducing the mechanical strain on the tablet making unit through dust removal from the punches and dies. When dust accumulation is avoided on the dies, breakdowns are minimized and efficiency increased. Dust extractor machine has a very effective shaking mechanism useful in dislodging the dust which is then removed off by the fans. The Fan and filter compartments are also accessible through a door for ease of inspection and maintenance.

Dust Extractor Machine

Dies And Punches

These are the interchangeable parts used to generate the shape of the tablet.  Falcon machineries limited manufactures dies that are of very high quality made using premium S7 stainless steel material that is hard and durable. Depending on their usage, they also supply carbide lined dies to increase resistance to friction and other mechanical forces.  The dies and punches also come with an inspection kit , polishing kit and a customized storage system /cage for these tools.  The company ensures supply of quality tooling kits for all your manufacturing needs.

Punch Tableting Machine

Colloid Mill

This equipment is used for reducing size of solid particles suspended in a liquid. It acts as a good homogenizer and emulsifier in a solution. colloid mill is also used in reducing the droplet size of a liquid that may be suspended in another liquid. The equipment is specially manufactured in a conical arrangement to achieve the required centrifugal force that maximizes the milling effect. The feeding system is efficient and the machine subjects the product to high forces of shearing, cutting and rubbing forces to create a homogenous mixture.

Colloid Mill

Vacuum Tray Drier Machine

The equipment has designed for drying of high quality products which are oxygen and temperature sensitive products.  In industrial processes, it is used in drying of hygroscopic substances to achieve very low moisture content levels as those required in medical and pharmaceutical products as well as some food and chemical products. Vacuum tray drier machine has an efficient heating process in trays and plates that ensure optimum transfer of heat through the product. The machine is also equipped with efficient controls for proper and adequate temperature management.

Vacuum Tray Drier Machine

Coating Machine

This equipment achiever high quality tablet coating machine, high performance and reduced power consumption, hence very efficient in operation. It delivers a thin coating of film on the tablets uniformly and rapidly during operation. The coating material is sprayed on to a group of tablets in a tray/ bed and a concurrent flow of heated air is introduced to assist in evaporating the solvent.  The machine has a variable speed drive for different coating processes and is also equipped with a temperature control system.

tablet coating machine

Tablet Inspection Machine

Tablet Inspection Machine is capable of high volume tablet inspection that is fully automatic. It ensures precise checking and sorting of tablets therefore no physical defects go undetected. The equipment is able to deliver high quality inspection speeds going up to 300,000 tablets per hour and also meets all the GMP and regulatory requirements.

Tablet Inspection Machine